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Qingdao Tongsan Plastic Machinery Co., Ltd.

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Recycled PE and Wood Composite WPC Decking Profile Extrusion Machine

Feb 25th, 2025

Recycled PE and Wood Composite WPC Decking Profile Extrusion Machine

 

1.1 Turnkey WPC decking making machine using 70% wood and 30% waste plastic

The wood-plastic is a new kind of synthetic material which uses PVC,PP,PE resin or recycled plastic and plant fibre ( wood powder,chaff,straw etc.) as raw material and through the process of mixing,granulation,exrusion,calibrating,drawing off and cutting. This kind of wood-plastic materials are not only very similar with natural wood in appearance and feel,but also with the same characteristics as wood of excisable, planeable,sawable, unmatched grip,low bibulous rate, good moisture resistance, mothproof,mildew resistance,good resistance to acid and alkali,anti-corrosion, and it has the feature of fire resistance.The products are non-toxic,non-polluting,environment-friendly and save-energied, without formaldehyde, benzene and ammonia and other harmful substances.The wood-plastic products are widely used in outdoor floor,hydrophilic construction,balcony,landscape architecture,chairs and benches, fences, indoor doors and windows, furnitures, etc.


Material

Percentage

Recycled PP/PE plastic material

25-30%

Wood powder made from wood/rice husk/rice straw/wheat straw/wheat husk

65-70%

Chemicals: PE wax, stearic acid, CaCo3, pigments, coupling agent

5%


1.2 Production flow

Complete process for making WPC products from raw material to final products


1, plastic recycling: washing, crushing ,drying the PP/PE plastic wastage into flakes, the flakes shall be used for WPC production directly.
2, wheat straw powder making: crushing, milling and drying the wheat straw into 80-100 mesh powder
3, material mixing: weighting and mixing all material together according to our formula by hot mixing machine
4, WPC granulating: extrusion by parallel double screw extruder and do hot-pelletizing into WPC granules.
5, WPC extrusion: extrusion by conical double screw extruder and molding in required size and shape with water cooling calibrating, online fixed length cutting.
6, WPC surface design: embossing, brushing, or sanding on the surface to make different wooden grain feeling.

1.3 Equipment List for WPC production



we are professional for the turnkey production line as below, we have all these machines in factory stock

Item

Machine

Capacity

1

Wood chipping machine:
it is used for making big wood into chipped wood

3 tons/hour

2

Wood crushing and milling machine:
it is used for making wood powder from rice husk/straw/wood sawdust

300kgs/h

3

Wood drying machine:
it is used for reducing the moisture in wood powder

300kgs/h

4

WPC Mixing machine:
it is used for mixing all material together according to the formula

500kgs/h

5

SHMS75 WPC granulator machine:
it is used for making WPC granules, with venting system, to ensure the wood and plastic composition to be strong to increase the final product quality

400kgs/h

6

SJMS65 WPC profile extrusion line:
The mold shall be installed on this line to make the final product size and shape.

150kgs/h


WPC profile molds: 
you can change different molds for making different size and shape



Co-extrusion system:
you can make WPC products with good surface for anti-weather, beautiful color, anti-sunshine, long using life, no color fadding



Online embossing machine:
you can do embossing online to make beautiful wooden design


7

Off line sanding machine


8

Off line brushing machine


9

Off line double face embossing machine


10

crusher




+8615863010505

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manager@tongsanextruder.com