Single wall corrugated pipe machine
Details for plastic corrugated pipe machine
1,Automatic feeder with dryer
In order to save manpower and efficient work, each extruder is equipped with an automatic feeder which can be set to either automatic loading or manual feeding. Automatic feeding ensures continuous production and no downtime due to lack of raw materials.On the other hand, the dryer can be kept full of materials and the drying effect will be very excellent.Automatic material loading facility to extruder hopper necessary to be included.
A,The turbo-pump will inhale the air in the autonomic material convery so that the inlet of the material and the whole system will be in vacuum.
B,The materials along with the outer air will be inhaled into the hopper through the inhaling tube.
C,The materials and the air will be separated and the material particles fall down into the hopper in the drying device that will be connected with the extruder.
D,According to the central ventilating and drying principle, the device will have to be designed. It will have high heating efficiency and will dry homogeneously.
E,Two devices will work at the same time so that the autonomic conveying and drying can be achieved.
2,Main single screw extruder
The extruder consist of the screw pole, cylinder, reducer, extruder head's stand, the water and wind cooling system, the lubricating system, temperature-controlling system, speed-changing cabinet etc.All the parts be made by reputed manufacturer and the reputed supplier brand.
We adopt special screw for different raw material and different pipe diameter, so the raw material can be well plasticization and get goo quality pipes.The extruder will suit many standards and applications in the corrugated pipe manufacturing. A unique screw and barrel combination, perfected through theoretical studies.The screw pole will be made of alloy steel and processed nitrogenous. It will have excellent ability of hardness. At the same time, it will be wear-resisting and corrosion-resisting.
Proven design and reliability is the main features of the low noise gearbox. Splash lubrication will ensure minimum maintenance requirements.The gears in the reducer and the bearings will be lubricated by the standard way.At the same time, the lubricating system of the oil pump will be designed to circulate the machine oil compulsively.
Energy efficient generators come from the Siemens brand. Moreover, the motor and the reducer are directly connected through the coupling, which service life is longer.
We have two type of forming machine according the module connection method.One is the module block assembled through the chain shaft,and the chain pieces, then drive by the gears to move on the bottom plate.The bottom plate can be cooling by circled water and the mold block can be cooling by the fan air.
The other is the high speed type,all the module block been arranged on the track of the forming machine, there are driven by the up and down double gears to run in a high speed.The module can be cooling by both water and fan air.Efficient cooling ensures the module block cooling down quickly, so it is easy to get good quality of the single wall corrugated pipe in high speed production.
Based on the tube type requirements of the corrugated pipes, we have developed a vacuum forming system to ensure the production of various shaped pipes.Our single wall corrugated pipe machines can produce fixed length inlet pipes and drains for washing machines, and can produce shrinkable pipes with joints ,round and flat prestressed plastic corrugated pipes,etc.
1.Water cooling under template, wind cooling on machine two sides.Two types cooling method to guarantee
Production speed2.Vacuum forming to guarantee good product quality.
We have professional mold design technicians,mold processing machines,machining center machines.We can design and process kinds of corrugated pipe module block,corrugated pipe joint module blocks,letter engraving module blocks and other types corrugated pipe block for any kinds of corrugated pipe according customer's requirements.All the module blocks are specialized grinding apparatus steel,which is of high hardness and strong wear resistance.
We have been committed to the research, continuous development and innovation of corrugated pipe production equipment.We can design and make the production lines according to customer requirements.Such as the corrugated pipe outer layer with coating production line,the corrugated pipe with steel line pass through device.
1.Make mould by our own CNC machine to control the whole line quality2.Mould material:40Cr with vacuum channel
3.Mould design:According to customer request
We can provide the whole line for corrugated pipe making machine.Such as ,the automatic corrugated pipe winding machine which adopt polishing rod wire traverse for winding displacement.The automatic cutting machine is a special cuter for the car harness single wall corrugated pipes.The automatic tapping machine is special used for car harness and electrical wire protective conduit.The automatic shrinkable device for the single wall corrugated drain pipe.
We provide dies, heater,thermocouple, high temperature plug ,guiders, and other related necessary tools of very high quality and long time usable for producing of different types of single wall corrugated pipes.Machine operation related tools (complete set) for opening and closing of extruder screw, head & other related parts will have to be supplied along with the machine